Pogoplug E02: Squeeze install not booting multiple USB (9 replies)

Total noob here--have hit a brick wall and have tapped out my limited knowledge. I'm stuck and in need of help. I attempted a Wheezy install based on the scripts on doozan.com but it failed at the Debootstrap stage. A bit (LOL!) of research revealed success in trying Squeeze first and then upgrading. I tried that and got what I thought was a functional Squeeze install. On reboot I logged in to what I assumed was my new Debian install, and after many hours of trying to find a way to manually install apt-get (as it was missing) in the limited space available (what? My USB key is 1GB!!) I learned my USB key wasn't booting and I had logged in to the Pogoplug instead.

Like I said--noob. ;)

So I chalked it up to a bad USB key (all I have are non-branded generics--no idea of make or manufacturer) and tried another, first with Wheezy. That failed at Debootstrap again. Nuked the partitions and redid them in fdisk and ran the Squeeze script. It took.

This time I ran fw_printenv before rebooting:

ethact=egiga0
bootdelay=3
baudrate=115200
mainlineLinux=yes
console=ttyS0,115200
led_init=green blinking
led_exit=green off
led_error=orange blinking
mtdparts=mtdparts=orion_nand:1M(u-boot),4M(uImage),32M(rootfs),-(data)
mtdids=nand0=orion_nand
partition=nand0,2
stdin=serial
stdout=serial
stderr=serial
rescue_installed=0
rescue_set_bootargs=setenv bootargs console=$console ubi.mtd=2 root=ubi0:rootfs ro rootfstype=ubifs $mtdparts $rescue_custom_params
rescue_bootcmd=if test $rescue_installed -eq 1; then run rescue_set_bootargs; nand read.e 0x800000 0x100000 0x400000; bootm 0x800000; else run pogo_bootcmd; fi
pogo_bootcmd=if fsload uboot-original-mtd0.kwb; then go 0x800200; fi
force_rescue=0
force_rescue_bootcmd=if test $force_rescue -eq 1 || ext2load usb 0:1 0x1700000 /rescueme 1 || fatload usb 0:1 0x1700000 /rescueme.txt 1; then run rescue_bootcmd; fi
ubifs_mtd=3
ubifs_set_bootargs=setenv bootargs console=$console ubi.mtd=$ubifs_mtd root=ubi0:rootfs rootfstype=ubifs $mtdparts $ubifs_custom_params
ubifs_bootcmd=run ubifs_set_bootargs; if ubi part data && ubifsmount rootfs && ubifsload 0x800000 /boot/uImage && ubifsload 0x1100000 /boot/uInitrd; then bootm 0x800000 0x1100000; fi
usb_scan=usb_scan_done=0;for scan in $usb_scan_list; do run usb_scan_$scan; if test $usb_scan_done -eq 0 && ext2load usb $usb 0x800000 /boot/uImage 1; then usb_scan_done=1; echo "Found bootable drive on usb $usb"; setenv usb_device $usb; setenv usb_root /dev/$dev; fi; done
usb_scan_list=1 2 3 4
usb_scan_1=usb=0:1 dev=sda1
usb_scan_2=usb=1:1 dev=sdb1
usb_scan_3=usb=2:1 dev=sdc1
usb_scan_4=usb=3:1 dev=sdd1
usb_init=run usb_scan
usb_device=0:1
usb_root=/dev/sda1
usb_rootfstype=ext2
usb_rootdelay=10
usb_set_bootargs=setenv bootargs console=$console root=$usb_root rootdelay=$usb_rootdelay rootfstype=$usb_rootfstype $mtdparts $usb_custom_params
usb_bootcmd=run usb_init; run usb_set_bootargs; run usb_boot
usb_boot=mw 0x800000 0 1; ext2load usb $usb_device 0x800000 /boot/uImage; if ext2load usb $usb_device 0x1100000 /boot/uInitrd; then bootm 0x800000 0x1100000; else bootm 0x800000; fi
bootcmd=usb start; run force_rescue_bootcmd; run ubifs_bootcmd; run usb_bootcmd; usb stop; run rescue_bootcmd; run pogo_bootcmd; reset
ethaddr=00:25:31:00:B4:85
arcNumber=2097

And I had read hours of this forum to learn that using netconsole is invaluable to seeing what is going on. Set up the monitoring variables and this is what I get when I boot:

U-Boot 2011.12 (Feb 20 2012 - 21:21:59)
Pogoplug E02
arm-none-linux-gnueabi-gcc (Sourcery G++ Lite 2009q3-67) 4.4.1
GNU ld (Sourcery G++ Lite 2009q3-67) 2.19.51.20090709
Hit any key to stop autoboot:  0
(Re)start USB...
USB:   Register 10011 NbrPorts 1
USB EHCI 1.00
scanning bus for devices... 3 USB Device(s) found
       scanning bus for storage devices... 1 Storage Device(s) found
Loading file "/rescueme" from usb device 0:1 (usbda1)
** File not found /rescueme
reading /rescueme.txt

** Unable to read "/rescueme.txt" from usb 0:1 **
Creating 1 MTD partitions on "nand0":
0x000002500000-0x000008000000 : "mtd=3"
UBI: attaching mtd1 to ubi0
UBI: physical eraseblock size:   131072 bytes (128 KiB)
UBI: logical eraseblock size:    129024 bytes
UBI: smallest flash I/O unit:    2048
UBI: sub-page size:              512
UBI: VID header offset:          512 (aligned 512)
UBI: data offset:                2048
UBI: attached mtd1 to ubi0
UBI: MTD device name:            "mtd=3"
UBI: MTD device size:            91 MiB
UBI: number of good PEBs:        726
UBI: number of bad PEBs:         2
UBI: max. allowed volumes:       128
UBI: wear-leveling threshold:    4096
UBI: number of internal volumes: 1
UBI: number of user volumes:     0
UBI: available PEBs:             715
UBI: total number of reserved PEBs: 11
UBI: number of PEBs reserved for bad PEB handling: 7
UBI: max/mean erase counter: 1/1
UBIFS error (pid 0): ubifs_get_sb: cannot open "ubi:rootfs", error -19
Error reading superblock on volume 'ubi:rootfs'!
Loading file "/boot/uImage" from usb device 0:1 (usbda1)
** File not found /boot/uImage
** Block device usb 1 not supported
** Block device usb 2 not supported
** Block device usb 3 not supported
Loading file "/boot/uImage" from usb device 0:1 (usbda1)
** File not found /boot/uImage
Loading file "/boot/uInitrd" from usb device 0:1 (usbda1)
** File not found /boot/uInitrd
Wrong Image Format for bootm command
ERROR: can't get kernel image!
stopping USB..
### JFFS2 loading 'uboot-original-mtd0.kwb' to 0x800000
Scanning JFFS2 FS:   read_nand_cached: error reading nand off 0x500000 size 8192
 bytes
........ done.
### JFFS2 load complete: 524288 bytes loaded to 0x800000
## Starting application at 0x00800200

There are simply too many errors here for me to tackle alone. Could someone help me interpret them? Is this indeed a USB brand issue, or something else? From my limited research it seems it's not finding (or erroring?) out on a portion of the NAND too?

I'm confused because people are directed to troubleshoot this by installing Rescue System V2--but I tried that and of course it won't let me do that from within the Pogoplug OS/Limited Debian and says I have to boot off USB.

But that's the exact problem I'm having. How do I install Rescue System V2 to fix my USB booting issue, if it requires booting off USB?

My head is spinning! I am able to follow directions, and have had to cross-reference four installation "walkthroughs" and multiple threads on this forum just to get this far. I'm a critical thinker. I hope I'm not coming here missing something horribly obvious, but that's entirely possible.

The pressure's on for me to get this up and running as a baby monitor. Any and all help is greatly appreciated! Thanks!

PS I don't have access to a dedicated Linux box, though I could set up a LiveCD (suggestions?) if that's something required to get this working...